KAYDON FILTRATION

LAGRANGE,  GA 
United States
  • Booth: 2949


Visit #2949 for oil conditioning /fuel purification needs.

Filtration Group’s Kaydon Filtration designs and builds oil and fuel filtration for the Power Generation market, with special expertise in turbine oil conditioning and diesel fuel purification.  Filtration Group’s Hydraulics family of businesses also includes FG Fluid Solutions, Zinga, and Air System Products.

Brands: TURBO-TOC turbine oil conditioning steam turbines Coalescer fuel conditioning diesel fuel combustion hydroelectric Vacuum dehydrators filtration varnish removal housings vessels


 Products

  • TURBO-TOC KLP Series
    The KLP TURBO-TOC turbine oil conditioning system's portability provides oil conditioning for a selected oil reservoir during equipment uptime and adds additional benefit during shutdown by quickly preparing the turbine oil for equipment start-up....

  • TURBO-TOC® turbine oil conditioning systems support long-term turbine operation and significantly reduce the probability of failures or unscheduled maintenance due to contaminated turbine oil.

    A major factor in turbine oil reliability is the control and removal of undesired particulate and water. When contamination
    invades turbine oil, protection of the turbine bearing and journal surfaces are placed at risk and turbine performance
    is jeopardized.

    The KLP TURBO-TOC turbine oil conditioning system's portability provides as needed oil conditioning for a selected
    oil reservoir during equipment uptime, and adds additional benefit during shutdown by quickly preparing the turbine
    oil for equipment start-up. After the system has removed the water from the turbine oil, it will accumulate in the
    coalescer vessel. When it has accumulated to a preset level, the automatic water drain will discharge the water from
    the system.

    The KLP series is equipped with a prefilter vessel containing a pleated, multi-layered micro-fiberglass filter for ultrafine
    particle removal and long element life. Particulate filtration is rated at Beta (5.1)=1000 per ISO 16889. An installation
    kit including one suction hose (10'), discharge hose (10'), and power cable (15') is provided with each KLP
    system.

    The KLP Series uses the same filter media and technology as the proven KL Series TURBO-TOC Turbine Oil Conditioners
    and is capable of meeting ISO Cleanliness Code 15/13/11. The KLP Series may be installed on a single
    reservoir or moved between multiple turbine oil reservoirs.

    Features: 

    • Portability allows the system to be shared between multiple turbine oil reservoirs
    • Contributes to dependable turbine operations and helps reduce turbine rotating component failures
    • Differential Pressure Gauge designed to monitor restriction of flow caused by contaminants and indicates remaining coalescer and separator element life
    • Sample port included to take bottle samples for oil quality analysis
    • Automatic air valve release allows for removal of trapped air
    • Sight glass provides visual indication of the accumulated water separated from turbine oil
    • Automatic water drain removes separated water
    Specifications and Details
    Available Flow Rates 3 gpm or 5 gpm
    Sizing Up to 600 gallons
    System Pressure 100 PSIG / 7 BAR (maximum)
    Environmental Parameters

    Minimum Ambient Temperature: 32 F (0 C)
    Maximum Ambient Temperature: 104 F (40 C)

    Operating Voltage 3 gpm; 120 VAC / 1 PH / 60 Hz / 10 amps
    3 gpm; 460 VAC / 3 PH / 60 Hz / 1.1 amps
    5 gpm: 460 VAC / 3 PH / 60 Hz / 2.1 amps
    Materials of Construction Metals: Carbon Steel
    Elastomers: Buna-N
    Paint: Epoxy (Kaydon Blue)
    Pressure Vessel Carbon Steel
    Inlet/Outlet Connections Type: NPT
    Inlet: 3/4 inch (19.05 mm)
    Outlet: 1/2 inch (12.7 mm)
    Pump/Motor Assembly Pump Type: gear - positive displacement
    3 gpm: 1/2 HP / 5 gpm: 3/4 HP
    Fluid Compatibility ISO 32, ISO 46, and ISO 68 mineral base
    turbine oil
    Filter Stages 1st Stage: 30 mesh pump protection strainer
    2nd Stage: particulate removal
    3rd Stage: water removal
    Performance Particulate: ISO Cleanliness Code 15/13/111
    Water: removal to less than 100 ppm 
    Weight (approximate) 400 lbs
    Dimensions (inches) 42.5 L x 27 W x 44 H
  • Duplex Filter Assemblies
    The Model VKS-1-DP and VKS-2-DP duplex oil and fuel filtration filter assemblies are designed to offer a high-quality solution for power plant oil and fuel filtration applications....

  • Duplex Filter Assemblies - Model VKS-1-DP and VKS-2-DP

    The Model VKS duplex oil and fuel filtration filter assemblies are designed to offer a high-quality solution for power plant oil and fuel filtration applications. The VKS Vessels are rugged, heavy-duty, carbon steel constructed and designed and built per ASME Code. The Model VKS vessels are designed to provide oil filtration or fuel filtration for a wide range of power plant applications. The Model VKS duplex assemblies can be used in the following power plant applications: in-line turbine lube oil, seal oil circuits, and diesel fuel forwarding and transfer. 

    Benefits

    • ASME Vessel Code Construction: Using trustworthy ASME Code design criteria, Model VKS vessels are built for reliable and long term use.
    • Equipment Protection for oil or diesel fuel applications
    • Protects rotating components
    • Guards against contamination.
    • Simple, Secure Element Alignment and Sealing Design: The element standpipe design prevents fluid by-pass by providing element alignment, in addition, to secure sealing with the single-piece element hold-down tool. In addition, the single-piece element hold-down tool allows for quick element replacement.

    Specifications

    • ASME Code Designed and Built (”UM” Stamp)
    • Design Pressure: 150 psig at 250 F, Hydrostatic Test Pressure = 195 psig
    • Finish Exterior: Epoxy Coating (color = “Kaydon Blue”)
    • Carbon Steel Construction with Viton O-Ring Seals
    • Designed to provide continuous filtration and permit normal element servicing.
    • Operating conditions such as repeated shock and continued vibration do not affect the filter case or the secure seating of internal parts and filter media.
    • Flanged connections (150 pounds RF ANSI Flange)
    • Filtration Vessels: Model VKS-2
      • Carbon steel material
      • 2” 150# RF Flange Connections
      • ASME Code Construction (UM Stamp)
      • Heavy-Duty Standpipe assembly for element placement
        • Keeps element secure and aligned
        • Single piece hold-down assembly
          • 6-Way Duplex Valve
            • Safe, Non-Leak Design - requires two operations to change flow direction
            • Easy to understand which side has flow and which side is blocked
    • Size and Weight (approximate): 12.5”L x 16”W x 54”H, 560 pounds
    • Inlet/Outlet Connections (opposite sides): Inlet = 2”, Outlet = 2” (both are 150# RF Flange)
    • Drain Connections = ¾” NPT, Air Vent (manual) = ¼” NPT
    • Differential Pressure Gauges (0-35 psid)
  • Power Plant Oily Water Separator (PPOWS)
    Designed for separating oil and solids out of oil-water mixtures. The PPOWS is a compact two-stage separator with continuous and reliable oil/water separation operation. Oil separation takes place consecutively in two different pressure tanks....

  • The system is designed for separating oil and solids out of oil-water mixtures. The PPOWS is a compact built, two-stage separator with continuous and reliable oil/water separation operation. Oil separation takes place consecutively in two different pressure tanks.

    Stage 1: Multi-Phase Separator (MPS)

    In the first stage, the (MPS) will separate the multiphase mixtures of water, oil, and solids. This is achieved through flow along with the profiled MPS plates and through adhesion forces. Large oil drops form and float upwards into the MPS oil collection dome for automatic drain removal. Solids and other heavy substances slide downwards along the profiled MPS plates and collect as sludge at the bottom of the tank.

    Stage 2: Mechanical Emulsion Breaker (MEB)

    Exiting the MPS, the oil content in the water flowing into the MEB will be greatly reduced, but still will need further processing to bring it to a 5 ppm oil in water content.  To reduce the content to 5 ppm, the second stage (MEB) accepts the oil/water emulsion from the MPS, and it passes through Kaydon TURBO-TOC® Coalescing Technology™ elements. The finest oil droplets (≥ 1 μm) are coalesced (grown together) in the TURBO-TOC® elements to form large oil drops.  These large oil droplets will rise up into the MEB oil collection dome for automatic drain removal. Oily water is reduced to 5 ppm of hydrocarbon content at the MEB outlet. 

    Benefits

    PPOWS system ensures that oil, fuel, and surface water are processed in an economically feasible and ecologically friendly way over a wide range of oily water application scenarios. Oily water blends as high as 99% oil/1% water can be processed to a composition of 5 ppm oil in water.  Thanks to the proven Kaydon TURBO-TOC® Coalescer Technology™, the PPOWS system efficiently separates oil from oily water, provides low-maintenance operation, and functions without the use of additional chemicals.  Concern over how to handle oily water events are eliminated by using the PPOWS.

    Specifications

    Flow Rate

    44 gpm

    Ambient Operating Temperature Range

    40F - 104F

    Operating Pressure Range

    10 psig – 50 psig

    Size

    90 inches L x 84 inches W x 80 inches H

    Weight – empty/operating

    2,525 pounds / 6,375 pounds

    System Volume

    465 gallons

    Material of Construction

    Vessels: Stainless Steel(1)

    Connections: Stainless Steel

    Valves: Stainless Steel

    Gauges: Stainless Steel and Aluminum (glycerin filled)

    1. Includes double coating of primer and topcoat – dry layer thickness: 120 mm)

    Utilities Required

    1. Power (460 VAC / 3 PH / 60 Hz / 5 full load amps)
    2. Air (90 psig) – for air operated valves
    3. Water (25 psig) – for initial filling and maintenance

    Oil Drain Valves

    Automatically drains accumulated oil in oil collection domes

    Oil Collection Area

    Heaters keep oil viscosity low and high-level switch provides a signal when to discharge accumulated oil 

    Protection

    1. NEMA 4 Control Panel (dustproof and moisture-proof)
    2. Pressure Relief Valve (setpoint = 55 psig)

    Control Panel

    Front Panel:

    1. Disconnect Switch - Main Incoming Power
    2. Indicator Light - Control Voltage (24VDC) “ON”
    3. Pushbuttons - START/STOP
    4. Pushbutton - Failure Reset

    Failure Modes:

    1. Motor Overload
    2. Oil Drain Valves “Open” Timer Exceeded
    3. Coalescer Element Terminal Pressure Reached
    4. Emergency STOP Button engaged 

    Connections

    Inlet - Oily Water Mixture Inlet: 3 inches (150# RFF)

    Outlet – Clean Water: 2 inches (150# RFF)

    Outlet – Separated Oil: 2 inches (150# RFF)

    Outlet Oil Content

    5 ppm

    Oil Outlet Content Monitor

    Measuring Range: 0-30 ppm / Alarm Set Point > 15 ppn

    Classification

    International Maritime Organization MEPC.107(49) Module B

    Certifications

    The United States Coast Guard 162.050/9043/0

    Purchasing Part Number

    PPT-BWS-MESB-10.0

    Consumable Spare Coalescer Element Replacement Kit

    (changed one per year)

    Part Number KMP-70806196

    Includes 11 coalescer elements and vessel lid seals


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