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REMA TIP TOP NORTH AMERICA

MADISON,  GA 
United States
http://rematiptop.com
  • Booth: 2248

REMA TIP TOP is the leading manufacturer of rubber adhesives, conveyor belt repair materials, vulcanizing equipment and high quality industrial rubber products for wear and corrosion protection, sheet rubber linings, skirt rubber, chute linings, rubber and ceramic pulley lagging.  Rema Tip Top supplies high quality conveyor belting and conveyor components, as well as expert factory and field service crews for rubber lining installations, tankage corrosion linings, coating systems (including secondary containment) and conveyor belting. 

REMA TIP TOP’s corrosion control team of experts represent more than 40 years of service in the industry providing an expertise based resource group with fundamental understanding of industry processes to ensure the products and services offered are best suited to meet customer requirements. We are committed to finding the right solution to satisfy your specific needs.

Brands: CHEMOLINE CHEMONIT COROFLAKE TOPLINE COROGARD REMAGROUT COROFLOOR TIP TOP LININGS REMALINE REMABOND REMALOX REMAGRIP REMASKIRT FLEXIBLE INDUSTRIAL HOSE REMAFIX CONVEYOR BELT RUBBER LINING CORROSION LINING


 Press Releases

  • Northvale, NJ -

    REMA TIP TOP has developed a new Performance line of the industry standard REMAGRIP that can withstand extreme operating conditions while providing the service life and reduced maintenance costs expected on a REMA TIP TOP product.  Engineered and manufactured in Germany with the REMA TIP TOP dedication to quality and excellence, the new PERFORMANCEGRIP 70 products include pulley lagging and strip lagging.  A 61% increase in abrasion resistance, from 100 to 39 mm3, and a 65% improvement in tear growth resistance, from 17 to 28 N/mm, makes PERFORMANCEGRIP 70 the industry leader for pulley lagging. 

    Having production at German locations allows REMA TIP TOP to use innovative, high-performance additives of European origin.  In addition, production is carried out in accordance with the stringent requirements of the European chemicals regulation REACH, which ensures a high level of protection for the environment and human health when substances are involved. REMA TIP TOP’S extensive experience and material knowledge in the field of rubber technology have gone into the optimization of lining materials and pulley lagging for extreme environments.

    The premium pulley lagging REMA PERFORMANCEGRIP 70 is a highly efficient form of wear protection and lagging for driven pulleys in conveyor belt systems. It ensures stable conveyor belt operation and withstands even the most demanding operating conditions – in wet and dry conditions alike. The profiling allows a high degree of dirt and water absorption, while the low abrasion value promises a long service life.

    “While the rest of the industry is focused on increasing profitability at the cost of material performance, REMA TIP TOP has always been focused on providing the highest quality material to solve the industry’s problems.  When you lead the industry in quality you have to continuously look for new, innovative ways to help your customers.  We know that downtime is the most costly burden our customers bare and the PERFORMANCEGRIP materials were developed to reduce downtime and improve operations.” - Jim Bishop, VP of Material Processing for REMA TIP TOP NA. 

    Joe Jernigan, VP of Industrial Products adds, “REMA TIP TOP set the bar pretty high years ago for long lasting rubber lagging that could be applied in the field. Ceramic lagging was introduced for heavy duty conditions, but is overkill for a lot of applications. Rema’s new PERFORMANCEGRIP bridges the gap with wear characteristics typically unheard of for rubber lagging.”

    About REMA TIP TOP

    For decades REMA TIP TOP has offered its customers in the material processing, surface protection and automotive sectors solutions that are specifically engineered to meet their application needs.  As one of the largest specialists in the world for the repair of tires of all kinds, REMA TIP TOP actively contributes to and drives change in the automobile sector through its safe, environmentally-friendly and efficient products and systems solutions – a core capability given the need for climate protection, emission control legislation and finite oil reserves. Under the guiding principle of “We manage your workshop”, REMA TIP TOP places its trust in close partnerships with both the tire and automobile industries and the specialized trade. 

    REMA TIP TOP stands for quality, service and innovative solutions in all of its business segments: ONE BRAND – ONE SOURCE – ONE SYSTEM​


 Products

  • Material Handling Hose
    REMA TIP TOP material handling hoses perform where others have failed. Lined with REMAGOLD to extend service life, specifically in areas of high abrasion like elbows. Flanged and cut-end hoses range from 2” to 36” ID, provide superior performance....

  • REMA TIP TOP material handling hoses are lined with REMAGOLD, an industry leading natural rubber compound that is highly abrasion resistant.  Thus, REMA TIP TOP material handling hoses lead the industry in abrasion and wear resistance, providing longer service life.  Our hoses are ideal for slurry handling applications where abrasive materials cause line failure. Most often at changes in line direction and high wear points.  Custom ends are available to allow direct connection to pump inlet and outlets, without the use of a spool.   

    • Standard hose cut end hoses range from 2” to 14” ID
    • Standard and custom flanged hoses range from 2” to 36” ID
    • Non-standard hose sizes available upon request
    • Hose lengths up to 50 feet in many sizes
    • Available in suction or discharge styles
    • Standard working pressures up to 150 PSI, higher pressures available upon request
    • Max temperature up to 180° F

    Standard Hose Ends:

    • Fixed flange BIRF (Duct and Rubber) standard with 150# bolt pattern
    • Beaded end with swivel flange
    • Built in steel nipple with fixed, lap joint or custom flanges
    • Soft and enlarged cuff hose ends

  • CHEMOLINE Soft Rubber Lining System
    CHEMOLINE Soft Rubber Lining Systems provide excellent chemical and abrasion resistance against aggressive media with high solids content. CHEMOLINE is available in a range of compounds to provide chemical resistance to various acids, solvents and gases....

  • REMA TIP TOP is a world leader in manufacturing specialized rubber products for wear, abrasion and corrosion resistance.  CHEMOLINE CN is based on high quality rubber compounds that work in a wide range of environments including;

    • Caustic soda solutions
    • Wastewater
    • Mineral acids
    • Polar solvents
    • Oxidizing bases
    • Hypochlorite solutions
    • Inorganic acids
    • Concentrated hydrochloric acid
    • Nitric acid
    • Sodium hypochlorite
    • Chromic acid

    CHEMOLINE rubber sheets are non-porous rubber produced by vacuum extrusion in layer thicknesses of 3/32” to ¼”.  CHEMOLINE CN soft rubber liners are available un-vulcanized or pre-vulcanized with a special bonding layer that is activated by the REMA TIP TOP adhesives to create a chemically vulcanized cure.   Pre-vulcanized CHEMOLINE can be installed on all steel or concrete substrates using a REMA TIP TOP two component bonding systems.  Un-vulcanized CHEMOLINE can be vulcanized in an autoclave or at ambient temperature after being applied in the field. 

  • COROFLAKE
    COROFLAKE is a series of high performance linings and coatings based on flake filled resin technology. The systems exhibit low permeability, excellent chemical resistance and ease of application for the protection of steel and concrete substrates....

  • COROFLAKE coatings and linings are available in a variety of designs that can differ in thickness, application methods, base resin and flake filler selection, chemical resistance and physical properties.  COROFLAKE systems are designed to protect steel and concrete substrates in a wide range of industrial corrosion control applications.

    Dependent on chemical resistance and service condition requirements, the following base resin options are available for use in the design of COROFLAKE systems;

    • Epoxy (EP)

    • Epoxy Novolac (EN)
    • Polyester (PE)
    • Vinyl Ester (VE)
    • Novolac Vinyl Ester (NVE)

    Dependent on chemical resistance and/or service condition requirements, the following flake and special filler options are available for use in the design of COROFLAKE systems;

    FLAKE FILLERS

    SPECIAL FILLERS

    • Glass Flakes
    • Aluminum Oxide
    • Mica Flakes
    • Silicon Carbide
    • Graphite Flakes
    • PTFE

    COROFLAKE Lining & Coating System Categories

    • COROFLAKE - Trowel Applied Flake Reinforced Linings
      Trowel applied, glass flake reinforced COROFLAKE series linings are available in several base resin formulations for the protection of steel substrates in immersion service. These linings exhibit excellent chemical and permeation resistance.  The lining is applied in two coats over primer to achieve a target dry film thickness (DFT) of 80 mils (2.0 mm) with a range of 60-120 mils (1.5-3.0 mm). With various base resin systems available this linings series can be used for protection against most chemical immersion services at temperatures up to 200°F (93°C).

    Features Include:

    • High temperature stability
    • Extremely low water vapor permeability
    • Excellent chemical resistance
    • Outstanding adhesion to steel
    • Good abrasion resistance
    • Easy to apply

    Typical Applications Include:

    • Process Tanks and Vessels
    • Chemical Storage Tanks
    • Flue Gas Scrubbers (Absorbers) and Ducts

    • COROFLAKE - Spray Applied Flake Filled Coatings/Linings           
      Spray and roller applied, flake filled COROFLAKE series coatings are available in several base resin formulations for the protection of steel and concrete substrates. Features include excellent chemical resistance, user friendly application and quick return to service. COROFLAKE coatings can be used, depending on resin type, number of coats, service condition and substrate, at up to 160°F (71°C) in immersion service, 220°F (104°C) for splash/spill exposure and 400°F (204°C) in dry service conditions.

    COROFLAKE spray and roller applied coatings/linings are available in a range of different system designs including the following:

    System Design Type

    DFT Per Coat

    No. of Coats

    Application Method

    Mils

    Microns

    Low Build Coating

    6-10

    150-250

    2

    Spray, Roller

    Medium Build Coating

    15-20

    375-500

    2 or 3

    Spray, Roller

    High Build Coating

    Up to 50

    Up to 1250

    1 or more

    Spray

    Features include:

    • Excellent permeation resistance
    • Excellent chemical resistance
    • Outstanding adhesion to steel and concrete
    • Application by spraying, brushing or rolling
    • Direct to metal application options
    • Can be exposed to process conditions shortly after application

    Typical Applications include:

    • Flue Gas Scrubbers, Tanks, Ducts & Stacks
    • Steel Process and Storage Tanks
    • Structural Steel
    • Concrete Tanks, Pits, Sumps and Trenches
    • Concrete Process Floors and Secondary Containment Areas

    • COROFLAKE MR - Mat Reinforced Linings            
      COROFLAKE MR series lining design incorporates a trowel applied basecoat, one layer of fiberglass mat or synthetic fabric reinforcement, and a flake filled topcoat from the COROFLAKE coatings range. These linings are available in several base resin formulations for the protection of concrete and steel substrates. The lining design combines trowel and roller/spray application to provide an economical alternative to trowel-mat-trowel linings where applicable. The applied lining thickness range is 80-120 mils (2.0-3.0 mm) DFT with a target of 100 mils (2.5 mm).

    Depending on the specific lining design and service conditions, COROFLAKE MR systems can withstand immersion temperatures up to 180°F (82°C) on concrete and up to 150°F (66°C) on steel as well as splash/spill temperatures to 220°F (104°C)

    Features include:

    • Excellent chemical resistance
    • Excellent permeation resistance
    • Mat reinforcement provides structural support
    • Concrete crack-bridging capability
    • Outstanding adhesion to steel and concrete
    • Long term service

    Typical Applications include:

    • Tanks and Vessels
    • Equipment Foundations, Bases and Piers
    • Chemical Loading/Unloading Areas
    • Concrete Tanks, Pits, Sumps and Trenches
    • Secondary Containment Structures

  • PERFORMANCE GRIP 70 – Premium Pulley Lagging
    PERFORMANCEgrip 70 is a highly efficient pulley lagging with superior abrasion resistance and elongation at break. It ensures stable conveyor belt operation and is suited for the extremely harsh application, in wet and dry conditions alike....

  • In an effort to constantly improve on our product quality and performance, REMA TIP TOP has developed and is proud to introduce the new PERFORMANCEgrip 70 Pulley Lagging. It is well engineered and suited for extremely harsh applications for driven and non-driven pulleys. It is intended to further the performance life beyond most competitors lagging products by having superior physical properties such as abrasion resistance and elongation at break. The PERFORMANCEgrip 70 products are available in wide width sheets and strip lagging.  PERFORMANCEgrip 70 is a highly efficient lining material and can withstand the most demanding operating conditions – both wet and dry.  Its deep groove design has a 2” diamond profile and additional longitudinal grooves to provide maximum grip and negate the effects of dirt and water between the belt and lagging surface. This also will protect drums effectively and ensure stability in conveyor belt operation.  These benefits combine to equal a longer service life. 

    PERFORMANCEgrip 70/CN is targeted for high tension and critical pulley applications.

    PERFORMANCEgrip 70/CN-SL has 13” wide strips that can be cut to fit any drum width easily in the workshop or in the field.

    Properties

    • Reduces slippage between belt and pulley
    • Improves and stabilizes coefficient of friction
    • Protects the pulley from wear and corrosion
    • High abrasion-resistance
    • Improved elongation at break
    • Evacuation of moisture and dirt
    • Deep grooving to handle large amounts of dirt/water; provides longer operating life
    • Prevents material build-up
    • Positive influence on belt tracking
    • Simple and easy to bond with REMA TIP TOP Premium bonding layer

    Areas of application

    • Grooved rubber lagging for driven and non-driven pulleys
    • Long belt conveyors
    • Large pulley diameters (from 800 mm)
    • For high-tension fabric and steel cord belts of all strengths

    Areas of application – strip lagging

    • Pulley width up to 10,000 mm without circumferential seam
    • No loss when cutting to individual pulley width
    • Joint sealing with the well-proven T2-System

  • COROFLEX Lining Systems
    COROFLEX LININGS are a series of high performance, crack-bridging systems designed to tolerate crack movement in concrete while providing protection against exposure to corrosive chemicals....

  • COROFLEX BC is the elastomeric basecoat membrane used in all COROFLEX lining systems that is designed to tolerate crack movement in concrete.  The COROFLEX lining system includes;

    1. COROFLEX BC elastomeric basecoat
    2. Fiberglass mat reinforcement layer with an epoxy or vinyl ester resin
    3. Topcoat based on chemical resistance and service conditions

    The COROFLEX BC base coat reduces stress on the lining system caused by crack movement and can be applied on horizontal and vertical surfaces. The fiberglass reinforcement layer works to dissipate localized stresses and provides the tensile strength required to enable to the lining system to function as designed.   Topcoat selection is dependent on chemical resistance and service condition requirements and includes the following resin options;

    • Epoxy
    • Epoxy Novolac
    • Polyester
    • Vinyl Ester
    • Novolac vinyl ester 

    COROFLEX lining systems are used to protect concrete structures where crack bridging and chemical resistance properties are required, such as;

    • Secondary containment areas
    • Process floors
    • Tanks
    • Pits
    • Sumps
    • Trenches

  • TOPLINE LAMINATE COATING
    TOPLINE is a series of trowel applied, fabric reinforced, heavy-duty lining systems for the protection of concrete and steel substrates. These versatile linings provide excellent chemical and mechanical protection in a variety of service conditions....

  • TOPLINE systems provide excellent chemical and abrasion resistance as well as very good impact strength. Depending on the specific service conditions and substrate to be protected, these linings are suitable at temperatures up to 180°F (82°C) in immersion service and 220°F (104°C) for splash/spill conditions.

    TOPLINE systems are trowel applied, fabric reinforced linings that consist of a primer coat, one trowel applied basecoat, a reinforcement layer of fiberglass mat or synthetic fabric to provide structural support, and one trowel applied topcoat.    The typical applied lining system thickness range is 120-160 mils (3000-4000 microns) DFT. 

    TOPLINE systems exhibit excellent features such as;

    • Resistance to continuous operating temperatures up to 180°F (82°C)
    • Excellent chemical resistance
    • Reinforcement to distribute localized stresses
    • High permeation resistance
    • Excellent adhesion to concrete and steel
    • Very good mechanical properties
    • Can be applied to concrete or steel

    Dependent on chemical resistance and service condition requirements, the following base resin options are available for use in the design of TOPLINE systems;

    • Epoxy (EP)
    • Epoxy Novolac (EN)
    • Polyester (PE)
    • Vinyl Ester (VE)
    • Novolac Vinyl Ester (NVE)

    Typical Applications include:

    • Process, Storage & Slurry  Tanks
    • Flue Gas Scrubbers (Absorbers)
    • Chemical Loading/Unloading Pads
    • Equipment Foundations, Bases and Piers
    • Process Area Floors
    • Concrete Pits, Sumps & Trenches
    • Secondary Containment Structures

  • REMALOX
    REMALOX provides long lasting protection against abrasion, cushions impact and reduces caking problems in hoppers and transfer points. Ideal for solving sliding abrasion issues and resulting in longer equipment life....

  • REMALOX is a highly abrasion resistant rubber panel with 92% alumina oxide tiles imbedded into it.  The rubber/tile combination provides superior abrasion resistance and provides an impact cushioning effect that helps to protect the tiles from impact blows.  Tiles have extremely high bond strength to the rubber panel, ensuring that the tiles stay in place.  REMALOX is manufactured with the REMA TIP TOP CN bonding layer that is activated with the REMA TIP TOP two component bonding system for a chemically vulcanized cure. 

    REMA TIP TOP 92% alumina oxide tiles can last three to five times longer than high chrome abrasion resistant steel in lining applications with highly abrasive materials.  Alumina Oxide Ceramic tiles are one of the hardest manmade materials and have superb material characteristics, such as;

    • High mechanical strength
    • High wear
    • Chemical resistance
    • High electrical insulation

    REMALOX can be applied directly to the structural surface where the problems are occurring or it can be bonded to a steel plate and welded or bolted in place.  REMA TIP TOP adhesives can secure the REMALOX panels to a variety of surfaces. 


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