United States
  • Booth: 7306

Welcome to Power-Gen International, visit us at booth 7306.

Globally our services include power plant EPC; facility operations & maintenance: design, manufacture & application of engineered components, upgrades & re-rates; repair, overhaul & optimization of gas & steam turbines, generators, pumps, compressors & other high-speed rotating equipment.

Brands: Gas Turbines Steam Turbines Compressors Generators Power generation Operations and Maintenance Repairs Overhaul Outage Combustion Rotors Stators Hot Gas Path Blades Simple Cycle Combined Cycle Term Maintenance


  • Project Services
    Our Project Services team provides a wide range of integrated services including equipment supply (new-unfired, or used gas and steam turbines) which can be bundled with overhauls, conversions, modifications and upgrades....

  • This single-source project capability allows lower capital costs and faster delivery, with warranties and guarantees to mitigate project risk.

    An up-front analysis is completed with the customer’s input, to define key customer requirements such as heat rate, power output, capital costs and schedule.   Our engineering team will then analyze the wide range of equipment and execution strategies available with an independent view to project success.

    This evaluation process can include both new and previously-owned equipment.  If a fast-track schedule is required, our Equipment Solutions team can identify and recommend the equipment available in our inventory or in the market place.  This process includes on-site surveys, full overhauls or upgrades (if required), preservation, and removal and relocation of equipment.  EthosEnergy can also provide warranties and performance guarantees to allow financing of the project.

    Our skilled project teams deliver project-specific or turnkey gas turbine and thermal power solutions.  Our experience includes balance-of-plant systems such as boilers, HRSGs, condensers, fuel handling systems, precipitators, water treatment plants, electrical and control systems, switch gear, and all fluid and gas processes.

    Our wide range of Project Services includes:

    • Conceptual plant design to support conversions, new builds or plant expansions

    • Procurement of major equipment and balance of plant

    • Overhauls, upgrades and conversions of used or new-unfired equipment

    • Project & construction management

    • Start-up and commissioning support

    • Performance testing

    • Coordination with and plant handover to EthosEnergy services groups including Major Maintenance, Long-Term Services Agreements (LTSA), and O&M

    These value-added services are only possible from a company like EthosEnergy - we are dedicated to the power business with a unique range of project and service capabilities.

  • Steam Turbines
    Steam Leakage caused by increased clearances throughout the steam path prevents steam turbines from running at their optimum performance levels....

  • By reducing these clearances, a power plant can substantially increase their output and reduce fuel consumption and emissions.  SMART™ seals are maintenance friendly, and improve availability and reliability. They provide the following:

    • Increase steam turbine efficiency

    • Reduce degradation

    • Increase revenue from additional output

    • Fuel savings and reduce heat rate & emissions

    • Better reliable start-ups & flexible unit cycling

      Steam Turbine Repairs

      EthosEnergy can open, inspect, repair, refurbish and upgrade steam turbines of virtually any size.  Tackling everything from parts replacement, re-rates, to new rotor manufacture.  We have one of the world's largest aftermarket turbine design engineering teams and a reputation for completing upgrades to enhance the reliability and efficiency of your equipment.  Our advanced manufacturing tools, like wire EDM and high-speed multi-axis CNC milling machines, advanced welding technologies like submerged arc welding, allow us to provide our customers with fast turnaround times.  We also offer innovative upgrades like retractable brush seals, floating bell seals, and expert re-application of used equipment

      Global Leader for Fast Reponse, Total Service

      Our aftermarket design engineering team is one of the world’s largest; devoted to reliability and efficiency improvements for steam turbines.  With more than 24,000 blade designs, blade-specific raw material inventory, and the most modern reverse engineering equipment, we can quickly design and manufacture replacement blades sometimes even during your outage.  Our complete manufacturing capabilities; advanced CNC multi-axis machining, grinding and EDM processes; advanced in-house coatings; and round-the-clock 24/7 coverage; all seamlessly integrate.  Additionally, we can provide complete on-site blade installation and rotor balancing domestically and internationally.


    EthosEnergy’s business in Lubliniec, Poland is a manufacturer of new transform­ers up to 525kV class: Generator Step-Up trans­formers up to 500MVA, network and autotransformers up to 500MVA, core-type furnace transformers and special transformers. With over 40 years of experience, fully equipped machinery park, testing area and engineering department we are able to comply with the highest customers’ requirements.

    We produce new transformers according to customers’ specifications or we produce new units for transformers already owned by a customer.

    EthosEnergy exceeds expectations and executes projects with a wider scope of work, such as transformers water cooling systems, explosion prevention systems SERGI, sophisticated auto­matics etc.

  • Gas Turbines
    EthosEnergy’s exceptional design team combines industry know-how, state-of-the-art materials and design modelling tools, to deliver the highest value, lowest risk aftermarket parts in the industry....

    • Over 25 Years of Gas Turbine Component Design

    • Capabilities on most OEMs including GE, Siemens, MHI, ABB & Solar Turbines

    • Over 1,000 Sets of B/E HGP Parts

    • Over 37 million Operating Hours on installed parts

    • OEM Level Processes / ISO Qualified

    • Re-Engineered vs. ‘Reverse Engineered’ designs

    • OEM provider for Westinghouse and Fiat Gas Turbines

    Component Repairs:

    • Over 5,000 sets of repaired HGP components in operation

    • Over 64 million operating hours on repaired components

    • Over 4,000 fuel nozzles repaired

    We restore your critical turbine components, and offer a broad portfolio of cost effective repair services that extend component life.  Our customers benefit from technical expertise, a robust quality program and our Service Excellence philosophy. We mitigate operational risks with a dedicated Project Manager, offer extended warranties and drive down your cost of ownership with the objective of improving life cycle value.

    New Parts Manufacturing

    Produced as a result of using rigorous design and material analysis processes, EthosEnergy's parts and equipment deliver improvements that meet or exceed original specifications. Along with our extensive inventory, we also hold stocks of new OEM spare parts to meet your planned and unplanned outage requirements.


    • Gas Turbine rotor overhauls, life evaluation & extension

    • Compressor & Turbine disc manufacturing capability

    • Rotor & disc balancing capabilities

    We can offer the following services:

    • Complete capability (thru F Class)

    • Rotor modernizations & upgrades

    • Rotor mechanical & NDT Inspection

    • Compressor blade & wheel coatings

    • Advanced balancing capability

    • Quality programs – ISO-9001, 14001, 18001 certified

    • OEM level process controls

    • Full rotor capability in Houston, Texas and Turin, Italy

    • Rotor storage and environmentally controlled containers

    EthosEnergy also offers an advanced rotor solution including designing replacement compressor and turbine wheels for frame 6 and frame 7 gas turbines.  EthosEnergy wheels are interchangeable with OEM components and can be tailored to accept in-kind or improved blade root profile. The EthosEnergy solution is quick and flexible, avoiding costly full rotor replacement. EthosEnergy offers the following advantages to customers:

    • Fully Integrated Supplier – Rotor facility in Houston to service your turbines

    • Manufacturing and Overhaul Capability – Overhauled many OEM and non-OEM rotors

    • Detailed Engineering Analysis – Reversed / Re-engineered designs. Leveraged current experience base and field validated materials

    • Low Risk to Customer – No changes to gas turbine performance, output, etc.

    icon™ Control System Upgrades

    Icon control system upgrades provide a low-risk, long-term open-architecture solution that eliminates restrictive operational/support barriers of OEM purpose built systems.

    • OEM turbine controls replacement for GE, Siemens, Solar, Alstom, Rolls Royce, and ABB with expansion capability into balance of plant level control solutions

    • Our experienced icon control upgrade solutions provide increased flexibility, availability, and risk reduction to owners and operators of gas and steam turbines

    • We maximize our customers’ success by providing a customized solution based upon our standard design, using non-proprietary and proven open-architecture solution that allows for the ability to be self-sufficient

    • Longer useful life due to larger, multi-industry installed base of standard technology- versus limited OEM base

    Remote Monitoring and Diagnostics

    • Diverse technology expertise with multiple-OEM gas turbine, steam turbine and full combined cycle plants

    • Real-time troubleshooting and engineered support including Remote Combustion Tuning

    • Over 70 units currently monitored

    • Over 20 global contracts

    We can:

    • Receive real-time plant operational data via central infrastructure and distributed to engineering, operations and support personnel via web based SharePoint site

    • Real-time monitoring of your equipment

    • Software continuously scans for anomalies and alarms and sends out real-time emails if any are indicated

    • Real time ‘control room’ communications and technical support

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