KLINGER Maxiflex high quality spiral wound gaskets are manufactured by KLINGER in the UK in their fully automated manufacturing process. KLINGER Maxiflex spiral wound gaskets are designed to recover under the action of fluctuating loads caused by process fluid pressure and temperature changes, flange face temperature variations, flange rotation, bolt stress relaxation and creep.
The gasket sealing element consists of a pre-formed metallic winding strip with layers of a softer, more compressible sealing material which, during ompression, is densified and flows to fill imperfections in the flange surfaces. The metal strip holds the filler giving the gasket mechanical resistance and resilience.
Several layers of specially formed continuous chevron-shaped metal strips are spirally wound with alternate plies of soft filler strip. The chevron profile allows the gasket to act as a spring and the depth is carefully controlled to give the sealing element the best compression and recovery characteristics.
Maxiflex spiral wound gaskets are manufactured to specifications of ASME B16.20. Computer controlled winding machines carefully monitor and adjust the tension of the winding strips. A uniform density throughout the product is produced. This provides the springlike action within the gasket that resists buckling and maintains a seal even when subject to fluctuating compressive loads.
In industries such as chemical processing, hydrocarbon refining, and power generation, leakage from extreme process temperatures can result in loss of efficiency, environmental effects, and compromises employee safety.
Maxiflex spiral wound gaskets combine the ease of sealing a graphite, PTFE or mica filler with the strength afforded by a specially profiled metallic, spring-like reinforcement. The sealing element is manufactured by interleaving plies of alternating metallic winding strip and filler to create a gasket that is robust and easy to install. Maxiflex spiral wound gaskets create a very tight and reliable seal suitable for high temperature and pressures and can be manufactured to suit standard flanges and also custom-designed vessels. Maxiflex gaskets are capable of giving an excellent seal over a wide range of flange surface finishes, but as a general guide we suggest under general duties, a flange surface finish of 125-248μin. (3.2-6.4 μm).
Always consult Thermoseal for material limitations, proper gasket selection and installation procedures. The ability of a gasket to make and maintain a seal depends not only on the quality of the gasket material, but also on the medium being sealed, the flange design, the amount of pressure applied to the gasket by the bolts and how the gasket is assembled into the flanges and tightened.
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